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1.Mechanical parts are guaranteed for 5 years, electrical parts and vulnerable parts
3.All parts under forming table are lubricated by oil bath. Oil should be changed every 4-6 months with specified oil.
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1.Production output up to 67,000 cups per shift (8 hours), up to 4.5 million cups per month (3 shifts); 2.Percentage of pass is higher than 99% under normal production; 3.One operator can handle several machines at the same time. |
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NEWTOP-138S
HIGH SPEED INTELLIGENT PAPER CUP MACHINE
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Machine descriptionMachine parameterPDF download
Mechanical Quality Guarantee
Production Efficiency
Mechanical Behavior
The NEWTOP-138S type intelligent paper cup machine is using desktop layout, which isolates the transmission parts and molds. The transmission parts are under the desk, molds are on the desk, this layout is convenient for cleaning and maintenance. The machine adopts automatic spray lubrication, longitudinal axis transmission structure, barrel type cylindrical indexing mechanism and the gear drive, ensuring the stability and quality of the whole machine. For electrical parts, PLC, photoelectric tracking and servo feeding are used to control the running. This type machine’s max capacity is up to 160/min, suitable for the production of 5-16 ounces of cold/hot cups.
Remark: the actual production capacity is affected by various of factors and the data above is only for reference.
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Transmission Agency Patent No .: ZL 2012 2 0181311.9
Vertical shaft gear drive, cylindrical barrel indexing cam, optimize the internal layout, to ensure the accuracy of the machine transmission, high synchronization performance, so as to achieve coordination between the travel to avoid collision damage parts, make up the chain drive jitter and transmission is not smooth Congenitally deficient.
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Overall Case Structure
The machine enclosure structure design, pouring oil spray lubrication, reduce wear and tear, effective heat dissipation, the machine to run fast. The machine warranty for three years.
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Two Curling Institutions
The first curling with internal expansion of the rotary molding, is conducive to improving the paper forming strength; second curling heating stereotypes, beautiful volume, dimensional stability.
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CCD image system patent number: ZL 2012 2 0181311.9
Detection of the cup (bowl) front of the volume and the internal area of the stain, mosquitoes, pinholes, roll mouth burst, wrinkle. 2, the detection cup (bowl) on the back of the bottom and knurled areas of the stain, mosquitoes, pinholes, knurled flanging, the end of paper burning yellow, crescent bottom, at the end of paper joints.
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Intelligent control system
1, multi-model frame. Use the simple window prompt to guide, select the set model.
2, flexible parameter settings. You can back up, restore, or restore a parameter to a factory. You can also modify the parameters manually in detail.
3, flexible encoder origin settings and direction automatic settings and fault self-test. Encoder hardware installation does not need to consider the location, you can simply set the software.
4, automatically configure the parking bit, less than one lap fast low down. When configured, the machine automatically calculates the inertia distance of the machine, at least one step faster than the position after deceleration.
5, the system of key station sensor signal automatic calculation and identification. Through a simple operation to start the button can be encountered in forming failure, the system automatically tracking the signal according to the sensor, the mold quickly stopped in the middle of the two heaters.
6, stop the cup automatically removed. After the machine stops abnormally, the system will automatically remove the heater and the bracket position due to the heater burned and the adhesive is not strong cup.
7, heating system intelligent temperature control. Through the PLC PID control temperature, the user simply select the paper manufacturer, weight, single / double PE, the system will automatically set the corresponding target temperature, and the machine speed changes when the target temperature automatically adjusted. The user can also customize the target temperature control curve.
8, visual system flaw detection. Automatic identification of paper cup shape, internal, bottom flaws, automatic removal. Unique algorithm, light gray stain recognition is accurate and stable. A key to quickly set the parameters, but also can modify each parameter in detail. The system supports internal network monitoring output report.
9, hardware monitoring system. Plc output points, relays, contactors, plc and touch screen, plc and computer, plc with the expansion of the line real-time monitoring, abnormal alarm in the touch screen prompts the cause of the malfunction. Detailed hardware and software failure information, the user according to the prompts to easily troubleshoot.
10, the system supports remote upgrade. Plc and touch screen through high-speed Ethernet connection, you can modify the plc and touch screen ip address, through NAT or other service providers to remotely upgrade.
Model parameters comparison
| NEWTOP-138S | NEWTOP-118S+ZY | NEWTOP-118S+SY |
| Weight | Weight | Weight |
| 3400 kg | 3300 kg | 3100 kg |
| Machine encasement dimensions | Machine encasement dimensions | Machine encasement dimensions |
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Machine: 3100 x 1600 x 2100mm （collection table 1230 x 610 x 1900mm） with visual system: 3100 x 1600 x 2350mm（collection table1230 x 610 x 1900mm） |
Machine: 3100 x 1600 x 2100mm （collection table 1230 x 610 x 1900mm） with visual system: 3100 x 1600 x 2350mm（collection table1230 x 610 x 1900mm） |
Machine: 3100 x 1600 x 2100mm （collection table 1230 x 610 x 1900mm） with visual system: 3100 x 1600 x 2350mm（collection table1230 x 610 x 1900mm） |
| Connecting power | Connecting power | Connecting power |
| three-phase 380V，26KW | three-phase 380V，26KW | three-phase 380V，24KW |
| Compressed air | Compressed air | Compressed air |
| 0.6-0.8MPa，0.5m³/min | 0.6-0.8MPa，0.5m³/min | 0.6-0.8MPa，0.5m³/min |
| Production capacity | Production capacity | Production capacity |
| 160 pcs/min | 150 pcs/min | 150 pcs/min |
| Paper types | Paper types | Paper types |
| single PE/double PE/PLA | single PE/double PE/PLA | single PE/double PE/PLA |
| Paper thickness | Paper thickness | Paper thickness |
| 0.295-0.445mm | 0.295-0.445mm | 0.295-0.445mm |
| Product range | Product range | Product range |
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(D1)ф60-95mm (H)50-135mm (D2)ф40-75mm (h)5-12mm |
(D1)ф60-95mm (H)50-135mm (D2)ф40-75mm (h)5-12mm |
(D1)ф60-95mm (H)50-135mm (D2)ф40-75mm (h)5-12mm |
| Visual inspection system | Visual inspection system | Visual inspection system |
| ○ | ○ | ○ |
| bottom heating | bottom heating | bottom heating |
| assembly● | assembly● | assembly● |
| Long term magazine | Long term magazine | Long term magazine |
| ○ | ○ | ○ |
| control panel | control panel | control panel |
| 10.2 inches | 7 inches | 7 inches |
| note: optional○ standard● |
