HIGH SPEED INTELLIGENT PAPER CUP FORMING MACHINE

DEBAO-138S

ico  Mechanical Quality Guarantee

  1. Mechanical parts are guaranteed for 5 years or production reaches 200 million cups, electrical parts are guaranteed for 1 year.
  2. All parts on forming table are easy to access for maintenance.
  3. All parts under forming table are lubricated by oil bath. Oil should be changed every 4-6 months with specified oil.

ico1  Production Efficiency

  1. Production output up to 58,000 cups per shift (8 hours), up to 4.5 million cups per month (3 shifts);
  2. Percentage of pass is higher than 99% under normal production;
  3. One operator can handle several machines at the same time.

ico2 Supplier Quality Guarantee

Mechanical Character 

DEBAO-138S intelligent paper cup machine is using tabletop layout, which isolates the transmission parts and the forming molds. This layout is convenient for cleaning and for maintenance. The machine use longitudinal shaft transmission structure, barrel indexing cam and gear drive, ensuring stability and accuracy. All transmission and driving parts are running in oil bath. The production speed is up to 138/min. depends on size and material. This machine is good for producing 5-16 oz. cold/hot cups.

Transmission Structure        Patent No .: ZL 2012 2 0181311.9

By using longitudinal shaft drive, barrel indexing cam to optimize internal arrangement, to ensure accuracy of transmission and high performance of synchronization, to reduce vibration, noise and avoid interference of parts movement.

Main Frame Structure

Machine main frame is designed and built as a unitary structure. By using a reasonable weight of base plate and welded side ribs, it provides a stable working condition to forming facilities.

Double Curling Structure

The first curling station is for pre-curling purpose with rotating mold. The second curling station is for finishing with heating ring, which makes beautiful rim shape and makes  rim have dimensional stability .

Visual Inspection System        Patent No.: ZL 2012 2 0181311.9

  1. Inspect finished cups from top view, to detect insects, stain and defect of cup rim (burst, wrinkle).
  2. Inspect finished cups from bottom view, to detect insects, stain, abnormal bottom forming (flanging, crescent), overheat (burning mark) and bottom paper conjunction.

Intelligent control system

1, All-in-one window control for multi-model machines. By simple window guide to select the set machine model.

2,Flexible parameter settings. It is easily to back up, restore, or return parameters to factory setting . Parameters can also be modified in detail manually.

3, Flexible setting for encoder origin, automatic setting for turning direction and fault self-detection. Encoder hardware installation does not need to consider timing, it can be set simply by software.

4, Automatically configure the stop position, ensure the machine will stop in lower positon less than one working step. During the configuration, the software  automatically calculates the speed of the machine and inertia distance. By this function, at least one step faster than the position finding after deceleration.

5, By simple setting to the system, it will identify signal from sensor of key working station automatically. When faults occured, the system will stop the machine rapidly according to the signal feedback from the sensor, so that the forming mold will stay between two bottom heaters.

6, Auto reject the stopped cups. Whenever the machine is stopped abnormally, the system will automatically remove those cups stay between bottom heaters and the knurling station due to overheat or poor sealing that will cause leak problem.

7, Intelligent temperature control. Through the PLC PID control, the user can simply select the paper manufacturer, weight, single / double PE, the system will automatically set the appropriate working temperature. Whenever the machine speed changes, the working temperature will automatically be adjusted. The user can also customize the working  temperature control curve.

8, Visual inspection system is for finished product flaw detection. The system will inspect and identify cup rim quality, insects, stain, abnormal bottom forming etc. and will reject disqualified cups automatically. The parameters can simply be set by one click on touch screen, or modify each parameter in detail. The system supports internal network monitoring and output report.

9, Hardware monitoring system. PLC output points, relays, contactors, PLC and touch screen, PLC and computer, real-time monitoring PLC and all lines of expansions, abnormal alarm in the touch screen shows the cause of fault, detailed failure information of hardware and software, the operator can easily do the troubleshooting.

10, The system supports remote upgrade. PLC and touch screen can be modified IP address through high-speed Ethernet connection, through NAT or other service providers can upgrade remotely.

Process layout

Note: sliding around to see more models

Model parameters comparison

DEBAO-138S DEBAO-118S+ZYDEBAO-118S+SY
WeightWeightWeight
3500 kg 3500 kg3000 kg
Machine encasement dimensionsMachine encasement dimensionsMachine encasement dimensions
Machine:
3100 x 1600 x 2100mm (collection table 1230 x 610 x 1900mm)
with visual system:
3100 x 1600 x 2350mm(collection table1230 x 610 x 1900mm)
Machine:
3100 x 1600 x 2100mm (collection table 1230 x 610 x 1900mm)
with visual system:
3100 x 1600 x 2350mm(collection table1230 x 610 x 1900mm)
Machine:
3100 x 1600 x 2100mm (collection table 1230 x 610 x 1900mm)
with visual system:
3100 x 1600 x 2350mm(collection table1230 x 610 x 1900mm)
Connecting powerConnecting powerConnecting power
three-phase 380V,26KWthree-phase 380V,26KWthree-phase 380V,24KW
Compressed airCompressed airCompressed air
0.6-0.8MPa,0.5m³/min0.6-0.8MPa,0.5m³/min0.6-0.8MPa,0.5m³/min
Production capacity
Production capacity
Production capacity
110-138 pcs/min100-120 pcs/min100-120 pcs/min
Paper typesPaper typesPaper types
single PE/double PE/PLAsingle PE/double PE/PLAsingle PE/double PE/PLA
Paper grammagePaper grammagePaper grammage
210-330g/㎡210-330g/㎡210-330g/㎡
Product rangeProduct rangeProduct range
(D1)ф60-95mm (H)50-135mm
(D2)ф40-75mm (h)5-12mm
(D1)ф60-95mm (H)50-135mm
(D2)ф40-75mm (h)5-12mm
(D1)ф60-95mm (H)50-135mm
(D2)ф40-75mm (h)5-12mm
Visual inspection systemVisual inspection systemVisual inspection system
bottom heatingbottom heatingbottom heating
assembly●assembly●assembly●
Long term magazineLong term magazineLong term magazine
control panelcontrol panelcontrol panel
10.2 inches
7 inches7 inches
note: optional○ standard●

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Combination scheme A


   DEBAO-C900

AUTOMATIC PUNCHING MACHINE

DEBAO-138S

HIGH SPEED INTELLIGENT PAPER CUP FORMING MACHINE

DEBAO-118DT

HIGH SPEED INTELLIGENT PAPER CUP SLEEVE FORMING MACHINE

DEBAO-L666

HIGH SPEED INTELLIGENT PAPER CUP PACKING MACHINE

Combination scheme B


   DEBAO-C900

AUTOMATIC PUNCHING MACHINE

DEBAO-138S

HIGH SPEED INTELLIGENT PAPER CUP FORMING MACHINE

DEBAO-118DT

HIGH SPEED INTELLIGENT PAPER CUP SLEEVE FORMING MACHINE

Combination scheme C


   DEBAO-C900

AUTOMATIC PUNCHING MACHINE

DEBAO-138S

HIGH SPEED INTELLIGENT PAPER CUP FORMING MACHINE

DEBAO-L666

HIGH SPEED INTELLIGENT PAPER CUP PACKING MACHINE

Combination scheme D


   DEBAO-C900

AUTOMATIC PUNCHING MACHINE

DEBAO-138S

HIGH SPEED INTELLIGENT PAPER CUP FORMING MACHINE

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