HIGH SPEED INTELLIGENT PAPER CUP FORMING MACHINE

DEBAO-1250S/1250C

ico Mechanical Quality Guarantee

  1. Mechanical parts are guaranteed for 5 years or production reaches 60 million cups, electrical parts are guaranteed for 1 year.
  2. All parts on forming table are easy to access for maintenance.
  3. All parts under forming table are lubricated by oil bath. Oil should be changed every 4-6 months with specified oil.

ico1Production Efficiency

  1. Production output up to 40,000 cups per shift (8 hours), up to 1.2 million cups per month (3 shifts);
  2.  Percentage of pass is higher than 99% under normal production;
  3.  One operator can handle several machines at the same time.

ico2

Supplier Quality Guarantee

Mechanical Character

The DEBAO-1250S/1250Cintelligent paper cup machine is using tabletop layout, which isolates the transmission parts and the forming molds. This layout is convenient for cleaning and for maintenance. The machine use longitudinal shaft transmission structure, barrel indexing cam and gear drive, ensuring stability and accuracy. All transmission and driving parts are running in oil bath. The production speed is up to 100/min. depends on size and material. The DEBAO-1250S  machine speed is 80-100/min, the DEBAO-1250C machine speed is 60-80/min. It is good for producing 12-45oz cold / hot bowls.

Double Curling Structure

Gear transmission

At the bottom of the heating

Paper feeding  guide

Intelligent control system

1, All-in-one window control for multi-model machines. By simple window guide to select the set machine model.

2,Flexible parameter settings. It is easily to back up, restore, or return parameters to factory setting . Parameters can also be modified in detail manually.

3, Flexible setting for encoder origin, automatic setting for turning direction and fault self-detection. Encoder hardware installation does not need to consider timing, it can be set simply by software.

4, Automatically configure the stop position, ensure the machine will stop in lower positon less than one working step. During the configuration, the software  automatically calculates the speed of the machine and inertia distance. By this function, at least one step faster than the position finding after deceleration.

5, By simple setting to the system, it will identify signal from sensor of key working station automatically. When faults occured, the system will stop the machine rapidly according to the signal feedback from the sensor, so that the forming mold will stay between two bottom heaters.

6, Auto reject the stopped cups. Whenever the machine is stopped abnormally, the system will automatically remove those cups stay between bottom heaters and the knurling station due to overheat or poor sealing that will cause leak problem.

7, Intelligent temperature control. Through the PLC PID control, the user can simply select the paper manufacturer, weight, single / double PE, the system will automatically set the appropriate working temperature. Whenever the machine speed changes, the working temperature will automatically adjusted. The user can also customize the working  temperature control curve.

8, Visual inspection system is for finished product flaw detection. The system will inspect and identify cup rim quality, insects, stain, abnormal bottom forming etc. and will reject disqualified cups automatically. The parameters can simply be set by one click on touch screen, or modify each parameter in detail. The system supports internal network monitoring and output report.

9, Hardware monitoring system. PLC output points, relays, contactors, PLC and touch screen, PLC and computer, real-time monitoring PLC and all lines of expansions, abnormal alarm in the touch screen shows the cause of fault, detailed failure information of hardware and software, the operator can easily do the troubleshooting.

10, The system supports remote upgrade. PLC and touch screen can be modified IP address through high-speed Ethernet connection, through NAT or other service providers can upgrade remotely.

Process Layout

DEBAO-1250SDEBAO-1250C
WeightWeight
3300 kg 3500kg
Machine encasement dimensionsMachine encasement dimensions
2920 x 1600 x 2350mm(collection table 1230 x 720 x 1900mm) 3000 x 1600 x 2350mm(collection table 1230 x 720 x 1900mm)
Connecting powerConnecting power
three-phase 380V,31KWthree-phase 380V,31KW
Compressed airCompressed air
0.6-0.8MPa,0.5m³/min0.6-0.8MPa,0.5m³/min
Production capacity Production capacity
80-100 pcs/min60-80 pcs/min
Paper types Paper types
Single/double PE PE
/PLA
Single/double PE PE
/PLA
Paper grammage Paper grammage
200-330g/㎡ 200-330g/㎡
Product range
Product range
(D1)ф100-145mm (H)50-110mm
(D2)ф80-115mm (h)5-10mm
(D1)ф100-130mm (H)110-180mm
(D2)ф80-100mm (h)5-10mm
Visual inspection systemVisual inspection system
bottom heatingbottom heating
assembly● assembly●
Long term magazineLong term magazine
control panel control panel
7 inches
7 inches
Note:
optional ○ standard ●

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Combination Scheme A


DEBAO-C900

AUTOMATIC PUNCHING MACHINE

DEBAO-1250S/1250C

HIGH SPEED INTELLIGENT PAPER CUP FORMING MACHINE

DEBAO-1250WT

HIGH SPEED INTELLIGENT PAPER CUP SLEEVE FORMING MACHINE

DEBAO-L666

HIGH SPEED INTELLIGENT PAPER CUP PACKING MACHINE

Combination Scheme B


DEBAO-1250S/1250C

HIGH SPEED INTELLIGENT PAPER CUP FORMING MACHINE

DEBAO-L666

HIGH SPEED INTELLIGENT PAPER CUP PACKING MACHINE

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